SATO-170 Open Head Orbital Weld Head

TUBE OD RANGE: 1 – 6.625″ / 25 – 170 mm
COOLING SYSTEM: Water-cooled or air-cooled torch
FUNCTION: Orbital TIG welding by fusion/fusion + wire

The SATO-170 open head orbital welder is designed for large diameter pipe welding from 1 to 6.625 inches. It provides high-performance orbital TIG welding for industries such as power plants, refineries, and large-scale process piping systems. Its open head configuration allows for greater flexibility when welding thicker materials and larger components.

With advanced features including constant arc voltage control and mechanical tracking, the SATO-170 ensures consistent weld quality across large diameters. The liquid cooled model supports 200 A for high productivity, while its ergonomic design improves handling despite its increased size. It is optimized for both fusion and wire-fed applications.

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SATO TECHNICAL FEATURES (LIQUID COOLED)
Description SATO-170 SATO-170
Motor STRAIGHT MOTOR ANGLED MOTOR
Part No. SATO-170E41 SATO-170E42
Diameter range 1 – 6.625″ / 25 – 170 mm 1 – 6.625″ / 25 – 170 mm
100% duty cycle 200 A 200 A
Electrode diameter 1/16″ or 3/32″ / 1.6 or 2.4 mm 1/16″ or 3/32″ / 1.6 or 2.4 mm
Cooling system Yes Yes
Max operating temperature 40 °C / 104 °F 40 °C / 104 °F
Unit weight 17.6 lbs / 8 kg 17.6 lbs / 8 kg
SATO TECHNICAL FEATURES (AIR COOLED)
Description SATO-170 SATO-170
Motor STRAIGHT MOTOR ANGLED MOTOR
Part No. SATO-170E43 SATO-170E44
Diameter range 1 – 6.625″ / 25 – 170 mm 1 – 6.625″ / 25 – 170 mm
100% duty cycle 100 A 100 A
Electrode diameter 1/16″ or 3/32″ / 1.6 or 2.4 mm 1/16″ or 3/32″ / 1.6 or 2.4 mm
Cooling system No No
Max operating temperature 40 °C / 104 °F 40 °C / 104 °F
Unit weight 17.6 lbs / 8 kg 17.6 lbs / 8 kg
  • Designed for orbital TIG welding on tube diameters from 25 to 170 mm
  • Supports both fusion welding and welding with filler wire for process flexibility
  • Available in liquid cooled (200 A) and air cooled (100 A) configurations
  • Mechanical O/D tracking maintains constant arc distance without scratching the tube
  • Mark-free roller system preserves surface finish on critical applications
  • Dual-axis torch adjustment allows precise weld positioning and control
  • Oscillation (OSC) and arc voltage control (AVC) compatibility for advanced welding procedures
  • Precise electrode alignment with starwheel adjustment for repeatable weld quality
  • Quick, symmetrical lever clamping system reduces setup time and improves productivity
  • Compact and ergonomic design for easy operation in tight or restricted spaces
  • Remote control capability for start, stop, and electrode rotation functions
  • Compatible with SAXX power source for reliable, high-performance operation

Mark-free roller tracking ensures constant arc voltage without scratching the tube.

Precise axial alignment of the electrode thanks to the starwheel.

Versatile weld configuration with dual-axis torch adjustment.

Remote control for start/stop and electrode rotation.

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AXXAIR Orbital TIG welding machines: SATO open heads

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