TUBE OD RANGE: 1 – 6.625″ / 25 – 170 mm
COOLING SYSTEM: Water-cooled or air-cooled torch
FUNCTION: Orbital TIG welding by fusion/fusion + wire
SATO-170 Open Head Orbital Weld Head
The SATO-170 open head orbital welder is designed for large diameter pipe welding from 1 to 6.625 inches. It provides high-performance orbital TIG welding for industries such as power plants, refineries, and large-scale process piping systems. Its open head configuration allows for greater flexibility when welding thicker materials and larger components.
With advanced features including constant arc voltage control and mechanical tracking, the SATO-170 ensures consistent weld quality across large diameters. The liquid cooled model supports 200 A for high productivity, while its ergonomic design improves handling despite its increased size. It is optimized for both fusion and wire-fed applications.
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| SATO TECHNICAL FEATURES (LIQUID COOLED) | ||
| Description | SATO-170 | SATO-170 |
| Motor | STRAIGHT MOTOR | ANGLED MOTOR |
| Part No. | SATO-170E41 | SATO-170E42 |
| Diameter range | 1 – 6.625″ / 25 – 170 mm | 1 – 6.625″ / 25 – 170 mm |
| 100% duty cycle | 200 A | 200 A |
| Electrode diameter | 1/16″ or 3/32″ / 1.6 or 2.4 mm | 1/16″ or 3/32″ / 1.6 or 2.4 mm |
| Cooling system | Yes | Yes |
| Max operating temperature | 40 °C / 104 °F | 40 °C / 104 °F |
| Unit weight | 17.6 lbs / 8 kg | 17.6 lbs / 8 kg |
| SATO TECHNICAL FEATURES (AIR COOLED) | ||
| Description | SATO-170 | SATO-170 |
| Motor | STRAIGHT MOTOR | ANGLED MOTOR |
| Part No. | SATO-170E43 | SATO-170E44 |
| Diameter range | 1 – 6.625″ / 25 – 170 mm | 1 – 6.625″ / 25 – 170 mm |
| 100% duty cycle | 100 A | 100 A |
| Electrode diameter | 1/16″ or 3/32″ / 1.6 or 2.4 mm | 1/16″ or 3/32″ / 1.6 or 2.4 mm |
| Cooling system | No | No |
| Max operating temperature | 40 °C / 104 °F | 40 °C / 104 °F |
| Unit weight | 17.6 lbs / 8 kg | 17.6 lbs / 8 kg |
- Designed for orbital TIG welding on tube diameters from 25 to 170 mm
- Supports both fusion welding and welding with filler wire for process flexibility
- Available in liquid cooled (200 A) and air cooled (100 A) configurations
- Mechanical O/D tracking maintains constant arc distance without scratching the tube
- Mark-free roller system preserves surface finish on critical applications
- Dual-axis torch adjustment allows precise weld positioning and control
- Oscillation (OSC) and arc voltage control (AVC) compatibility for advanced welding procedures
- Precise electrode alignment with starwheel adjustment for repeatable weld quality
- Quick, symmetrical lever clamping system reduces setup time and improves productivity
- Compact and ergonomic design for easy operation in tight or restricted spaces
- Remote control capability for start, stop, and electrode rotation functions
- Compatible with SAXX power source for reliable, high-performance operation


Precise axial alignment of the electrode thanks to the starwheel.

Versatile weld configuration with dual-axis torch adjustment.

Remote control for start/stop and electrode rotation.

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